Structural Steel Tie-Ins
Reviewed by a working tradesman with 17+ years in the field.
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Anchors, embeds and dowels that connect concrete to steel columns, beams and plates, and how to keep them exactly where the drawings put them.
Tap your level and the boxes below open to the advice for you. Remembered on this device.
By the end you can
- Name the types of tie-ins: anchors, base plates, embeds, dowels, shear studs and column ties.
- Set and check an anchor bolt template, including the diagonals.
- Work out a projection and why threads must be protected.
- Brace and pour around steel without moving it.
- Know when to stop and send a bolt to the engineer.
Steel is erected and welded by trained crews under their own rules. Your job is to put the anchors and embeds in the right place and keep them there. Do not bend, heat, cut or re-drill a bolt that is in the wrong place. A field fix needs the engineer's written approval, because it can weaken the connection. Fall protection is required at heights of 3 m (10 ft) or more in BC, and similar rules apply elsewhere.
The big idea
Tie-ins connect concrete to steel columns, beams, plates and frames, and pass the loads between them. Most are set during the concrete work and cannot be changed afterward, so a bolt that is 10 mm (3/8 in) out can mean a delay of days and a visit from the engineer. Accuracy matters more here than almost anywhere else on the job.
Steel connections to concrete are engineered. Steel design follows CSA S16, and welding must be done by a firm and welders certified to CSA W47.1 and W59. Anchor and embed details come from the structural drawings.
Types of tie-ins
- Anchor bolts and rods: cast in concrete to hold columns and base plates.
- Base plates: steel plates bolted to the concrete, usually set on grout.
- Embed plates: plates cast into walls or slabs, with studs or bars, for welding steel on later.
- Dowels: bars that connect concrete to concrete or to a steel element.
- Shear studs: studs welded to beams for composite slabs.
- Column ties: steel cages or anchors that connect concrete to columns.
Anchor bolt installation
Anchor bolts must land exactly where the drawings put them. A few millimetres can stop the steel from fitting.
- Use a template. Made for the job, to hold the bolts at the right spacing.
- Fix the template. To the forms or the rebar, so it cannot move.
- Check spacing, projection and orientation. Against the drawings.
- Check the layout. Against gridlines or survey points before the pour.
- Protect the threads. Keep them clean and covered so concrete cannot foul them.
- Check again during the pour. Bolts can shift when concrete hits them.
Check the group with diagonals
A rectangular bolt group works like a small building. Example: four bolts at 200 mm × 300 mm (8 in × 12 in). The diagonal is √(200² + 300²) = 360.6 mm (14 7/16 in), and both diagonals must read the same. If they do not, the group is out of square, so find the bolt that moved.
Projection
The bolt must stand high enough to pass through everything it holds, and show thread beyond the nut. Example with made-up numbers: grout 25 mm + plate 20 mm + washer 4 mm + nut 25 mm = 74 mm (2 15/16 in), plus the thread the drawing requires past the nut. The drawing gives the real number.
Anchor bolt tolerances are set by the structural drawings and the steel fabricator and erector, and Canadian practice refers to the CISC Code of Standard Practice for Structural Steel. I could not open the CISC text. For scale only, a US position statement cites the AISC Code of Standard Practice for no more than 1/8 in (3.2 mm) variation between the centres of two anchor rods in a group, and ACI 117 for plus or minus 1/2 in (12.7 mm) on projection. These are US documents and not a Canadian rule. Get the allowed tolerance in writing before the pour, and have the surveyor check the bolts before the steel arrives.
Embed plates
- Set at the face or depth shown on the drawings.
- Fix them firmly so they cannot move or tip.
- Keep the welding face clean and free of concrete.
- Check location against the structural drawings and the surveyor's marks.
- Studs or bars welded to the back of the plate transfer the load into the concrete.
Column tie-ins and shear connectors
- Place the rebar cage around the column base as drawn.
- Tie dowels from the footing to the column encasement.
- Keep the required cover around the steel.
- Plumb and brace the column before forming around it.
- Shear studs are welded to the beam by a certified welder before the deck or form goes on. Keep them clean and at the spacing drawn, and keep the required slab thickness over them.
Rebar and steel together
- Do not let rebar touch steel unless the design says so. They are different metals with different roles.
- Keep cover between the rebar and the steel surface.
- Use hooks or bends where the drawings call for them.
Forming and pouring around steel
- Cut forms tight around columns and plates, and seal gaps so grout and concrete cannot leak.
- Brace more heavily, because steel creates uneven pressure.
- Check plumb and alignment before the pour.
- Watch bolts and plates for movement during the pour, and check the projection height.
- Vibrate carefully near embeds so they do not shift.
- Make sure concrete fully surrounds the anchors and embeds.
Common mistakes
- Bolts out of line or out of plumb
- Embed plates set too deep or too high
- Bolts shifting during the pour
- Not enough bracing
- Rebar touching steel
- Wrong projection height
- Trying to fix a bad bolt in the field without approval
Steel cannot adjust to the concrete, so the concrete has to be right. Use a template, check the grid, check projection, and check again after the pour. Photograph the layout before you cover it.
Steel expands in sun and contracts in cold, which can shift measurements a little over long runs. Rain can rust plates and bolts before the pour, so protect them. Cold concrete sets slowly, which gives bolts more time to be nudged.
Bolt spacing, projection, embed location and condition, rebar cover and alignment. On engineered jobs, the engineer or a testing agency may inspect the layout and the welds. Any deviation is corrected before the pour.
An anchor bolt group is a rectangle 200 mm × 300 mm (8 in × 12 in). What should each diagonal measure?
You find one bolt 15 mm (5/8 in) out of place the morning of the pour. What do you do?
The drawings give a projection but the grout, plate, washer and nut add up to more. What is the risk?
Why cover the threads before the pour?
May rebar touch the anchor bolt or embed plate?
At what height does BC require fall protection, and when is a written plan required?
- Rent itLayout by survey: a total station or transit with a rod
- Must-haveLayout by hand:
- Must-haveAnchor bolt templates:
- Must-haveThread protection:
- Must-haveEmbeds:
- Must-haveForming around steel:
- Must-haveChecking and recording: a tape, a camera for photos before the pour, and the structural drawings on site
- Rent itAn internal vibrator, used with care so bolts and embeds do not shift
- Must-havePPE: hard hat (CSA Z94.1), safety glasses (CSA Z94.3), green-triangle boots (CSA Z195), gloves and hearing protection, plus CSA Z259 fall arrest where work is at 3 m (10 ft) or more
Home DIY
Laborer or helper
1st-year apprentice
Apprentice, 2nd to 4th year
Journeyperson
Lead hand or foreman
Contractor or business owner
Starting a new business
The CSA standards (S16 steel design, W47.1 and W59 welding, A23.1 concrete) are national. What changes is the provincial code edition and the OHS fall protection rules during erection.
- BC: fall protection is required where a fall of 3 m (10 ft) or more may occur (OHS Reg. 11.2), and a written plan where there are no permanent guardrails and a fall of 7.5 m (25 ft) or more may occur (11.3). Structural design is under the BC Building Code, Part 4.
- Everywhere else: check your provincial OHS regulation for the fall protection trigger height, and the provincial code and your engineer for the structural design requirements.
See Canada by Province for the full comparison.
- WorkSafeBC, OHS Regulation Part 11 Fall Protection (11.2 and 11.3)
- ASCC Position Statement 14, Anchor bolt tolerances (US; AISC and ACI 117 values, for scale only)
- CSA S16, W47.1, W59 and A23.1 are paid standards. The CISC Code of Standard Practice for Structural Steel is the Canadian reference for anchor bolt tolerances. Check current editions.
- Diagonal and projection arithmetic is calculated and re-checked.
Last reviewed October 2026. General information, not engineering or legal advice.
